A factory produces m (i = 1, 2, ..., m) products, each of which requires processing on n (j = 1, 2, ..., n) workstations. Let aij be the amount of processing time that one unit of the ith product requires on the jth workstation. Let the revenue from selling one unit of the ith product be ri and hi be the holding cost per unit per time period for the ith product. The planning horizon consists of T (t = 1, 2,..., T) time periods. The minimum demand that must be satisfied in time period t is dit, and the capacity of the jth workstation in time period t is cjt. Consider the aggregate planning formulation below, with decision variables Sit (amount of product i sold in time period t), Xit (amount of product i manufactured in time period t) and Iit (amount of product i held in inventory at the end of time period t).
Subject to
Sit ≥ dit ∀ i, t
< capacity constraint >
< inventory balance constraint >
Xit, Sit, Iit ≥ 0; Ii0 = 0
The capacity constraints and inventory balance constraints for this formulation respectively are
Correct Answer :
and
Solution :
The correct capacity constraints and inventory balance constraints are:
and
Step-by-Step Derivation and Explanation:
1. Capacity Constraints:
We need to ensure that the total processing time required by all manufactured products on a given workstation in a given time period does not exceed the capacity of that workstation in that time period.
Let:
- i denote the product index (from 1 to m).
- j denote the workstation index (from 1 to n).
- t denote the time period index (from 1 to T).
- aij be the processing time required for one unit of product i on workstation j.
- Xit be the amount of product i manufactured in time period t.
- cjt be the total available capacity of workstation j in period t.
The total time spent on workstation j in period t is the sum of the time required to manufacture each of the m products. This is given by the sum:
Since this total time cannot exceed the workstation's capacity cjt, the capacity constraint for workstation j in period t is:
Because this limit applies to every workstation j and every period t, the constraint is index-bound by (not ).
2. Inventory Balance Constraints:
The inventory balance constraint tracks the flow of each product i across successive time periods. For any product i in period t:
- The inventory remaining at the end of the period, Iit, must equal the inventory inherited from the end of the previous period, Ii, t-1, plus any new units manufactured in the current period, Xit, minus any units sold in the current period, Sit.
Thus, the balance equation is:
This balance must hold for every individual product i and every time period t, giving the domain .
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